Instrumentation · Free online course

Instrumentation for PLC Engineers

The half of the loop that is not code. Follow one measurement from the transmitter in the field, down the 4-20 mA loop, into the analog card, through NORM_X and SCALE_X into engineering units, out again to a valve, and back to the control room when the reading is wrong.

  • 12 modules
  • 6h 28m of video
  • Intermediate
  • English
  • ₹0, free
Instrumentation for PLC Engineers course cover

₹0Free for good

Worth ₹4,499 by length and depth against classroom training. It has always been free; that is not a former price.

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Overview

About Instrumentation for PLC Engineers

The half of the loop that is not code. Follow one measurement from the transmitter in the field, down the 4-20 mA loop, into the analog card, through NORM_X and SCALE_X into engineering units, out again to a valve, and back to the control room when the reading is wrong.

Instrumentation for PLC Engineers is a free, self-paced online course from EDWartens for engineering students, ITI and diploma holders, and working engineers in instrumentation and process plants. It has 12 modules and 6h 28m of video lessons by Instrumentation Tools, Instrumentation Academy, Hegamurl, with written notes and worked problems, a practical project with a document pack and a 15-question final assessment (pass mark 60%). Learning is free with an account; an optional certificate with a public verification code is issued when you pass. Last updated 27 September 2026.

Who it is for: Engineering students, ITI and diploma holders, and working engineers in instrumentation and process plants

This course includes

  • 6h 28m of video lessons
  • 12 modules with written notes and diagrams
  • One final assessment: 15 questions, pass mark 60%
  • Ask-an-engineer support from practising engineers
  • Lifetime access, the course does not expire
  • Optional verifiable certificate when you finish
  1. Step 1 of 3

    Learn the 12 modules

    6h 28m of video lessons, written notes and a practice task per module, at your own pace.

  2. Step 2 of 3

    Pass the final assessment

    15 questions drawn from every module, pass mark 60%, 3 attempts.

  3. Step 3 of 3

    Take the certificate, if you want it

    Optional, paid once, only if you choose it. The course stays free either way.

    See the certificate and its price

A look inside

Instrumentation for PLC Engineers: Syllabus at a glance
Syllabus at a glance
Instrumentation for PLC Engineers: What you will be able to do
What you will be able to do
Instrumentation for PLC Engineers: Tools and credits
Tools and credits

From the lessons

  • What is Instrumentation and Control. Instrumentation Engineering Animation.

    The Signal Path: Field Device to PLC to Valve

    by Instrumentation Academy

  • Basics of Transmitters

    Transmitters: What the Field Device Actually Sends

    by Instrumentation Tools

  • Why 4 to 20ma is used for Signal Transmission in Instrumentation. 4-20ma current signal.4to 20ma

    The 4-20 mA Loop and How It Is Wired

    by Instrumentation Academy

  • 4-20 mA into 0-100 % Calculation Formula - Instrumentation Tutorials

    Percent, Milliamps and Process Variable

    by Instrumentation Tools

  • TIA Portal: Analog Processing / NORM_X and SCALE_X

    Into the PLC: Analog Cards, Raw Counts, NORM_X and SCALE_X

    by Hegamurl

  • TIA Portal: Analog Output Processing / UNSCALING

    Out of the PLC: Unscaling, I/P Converters and Valves

    by Hegamurl

Lesson frames belong to the creators named in the Credits and are shown from YouTube.

What you learn

What you will be able to do

Trace a control loop end to end and say who owns each part of it; read a transmitter's range and predict what the PLC will read at any current; wire two-, three- and four-wire transmitters and diagnose a loop from its current alone; convert between milliamps, percent and engineering units in both directions; scale an analog input with NORM_X and SCALE_X and unscale an output to a valve; build alarm levels with deadband and detect a transmitter you cannot trust; read a P&ID and an ISA tag; choose between a switch and a transmitter and wire PNP or NPN correctly; put PID_Compact on a real process variable; and work backwards from a wrong number on the HMI to the fault in the field.

  • Trace one loop from sensing element to final element and say which half a wrong reading is in
  • Read a transmitter's range and span, and work out the process variable at any current
  • Wire two-, three- and four-wire transmitters, and tell a fault current from a measurement
  • Convert between milliamps, percent of span and engineering units without looking anything up
  • Scale an analog input with NORM_X and SCALE_X, and unscale a demand back out to a valve
  • Alarm on the scaled value with a deadband, and hold a safe state when the signal cannot be trusted
  • Read a P&ID and an ISA tag, and find the card and channel on the loop sheet
  • Put PID_Compact on a real process variable, tune it, and say when a loop should not be PID at all
  • Work backwards from a wrong number on the screen to the fault, cheapest check first

Syllabus

Course content, module by module

In order, at whatever pace suits you. Each module ends with a practice task that builds on the last.

Modules
12
Video lessons
42
Of video
6h 28m
Final questions
15
  1. 01

    The Signal Path: Field Device to PLC to Valve

    3 lessons · 25m
  2. 02

    Transmitters: What the Field Device Actually Sends

    4 lessons · 23m
  3. 03

    The 4-20 mA Loop and How It Is Wired

    5 lessons · 39m
  4. 04

    Percent, Milliamps and Process Variable

    4 lessons · 43m
  5. 05

    Into the PLC: Analog Cards, Raw Counts, NORM_X and SCALE_X

    3 lessons · 49m
  6. 06

    Out of the PLC: Unscaling, I/P Converters and Valves

    4 lessons · 35m
  7. 07

    Alarms, Interlocks and a Signal You Cannot Trust

    4 lessons · 39m
  8. 08

    Reading the Drawings: P&ID and the Loop Sheet

    3 lessons · 46m
  9. Final assessment · 15 questions, pass mark 60%

Project

The course project

Optional practice that ends in the kind of job the course prepares you for, with the documents that go with it.

About 16 hours

Twelve instruments into an S7-1200: the RO plant loop by loop, from index to loop check

Wire, scale, alarm and test twelve field instruments on a 20 m³/h reverse-osmosis water plant: pressure, differential pressure and level on two-wire loops, magnetic flowmeters and analysers on four-wire loops, a Pt100 on an RTD card, float and pressure switches and a PNP proximity sensor on sinking inputs, and two 4-20 mA outputs to a VFD and a control valve. You deliver the TIA Portal project, your own instrument index, I/O list, loop check and FAT record; the sample pack shows what the integrator handed over.

Sample document pack, 8 documents, filled in for the scenario

  • Control narrativeControl Narrative: RO Plant RO-1
  • Instrument indexInstrument Index: RO Plant RO-1
  • I/O listI/O List: Panel CP-RO1
  • Loop drawingInstrument Loop Diagrams: PT-102 (2-wire), FT-101 (4-wire), TT-101 (RTD)
  • Cable scheduleInstrument and Control Cable Schedule: RO-1 Skid to Panel CP-RO1
  • Calibration recordCalibration Record: PT-102 HP Pump Discharge Pressure Transmitter
  • Loop checkLoop Check Sheets: CT-101 (4-wire) and TT-101 (RTD)
  • FATFactory Acceptance Test Record: Panel CP-RO1

Read inside the course and download as a workbook. The project is optional practice, marked when you submit it; the certificate needs only the modules and the final assessment.

About 16 hours

Boiler deaerator on an S7-1200: wet-leg DP level, orifice flow, a thermocouple and two PID loops

Specify, wire, scale and tune the instrumentation of a boiler-house deaerator: a DP level transmitter with a wet leg on a pressurised vessel (negative calibrated range), an orifice-plate feedwater flow with square-root extraction done once and only once, a head-mounted temperature transmitter, a Type K thermocouple on a TC module, low-low and high-high level switches, and two control valves closed with PID_Compact on pressure and level. You deliver your own instrument index, range calculations, I/O list, tuning record, calibration record and loop check, plus the TIA Portal project.

Sample document pack, 11 documents, filled in for the scenario

  • Control narrativeMeasurement and Control Narrative: Deaerator DA-1
  • Instrument indexInstrument Index: Deaerator DA-1
  • DatasheetRange Calculation Sheet: LT-201 Wet-Leg Level and FT-202 Orifice Flow
  • I/O listI/O List: Panel CP-DA1, S7-1214C
  • Loop tuning recordLoop Tuning Record: PIC-204 and LIC-201
  • Calibration recordCalibration Record: LT-201 Deaerator Level DP Transmitter
  • Loop checkLoop Check Sheets: FT-202 Orifice Flow and LT-201 Wet-Leg Level
  • Alarm listAlarm List: Deaerator DA-1
  • Loop drawingLoop Diagrams: LT-201 (2-wire with Wet Leg), TT-205 (Thermocouple) and LCV-201 (Output with High-High Override)
  • Cause & effectCause and Effect Matrix: Deaerator DA-1
  • O&M manualOperator and Technician Notes: Deaerator DA-1

Read inside the course and download as a workbook. The project is optional practice, marked when you submit it; the certificate needs only the modules and the final assessment.

Tools

Software, hardware and lessons

Software

TIA Portal V17+ (21-day trial) with S7-PLCSIM for the scaling, alarm and PID exercises. The instrumentation modules need nothing installed.

Hardware

None. A multimeter and a loop calibrator are useful if you have them, and every exercise is written to work without them.

Who it is for

Intermediate. You can write ladder logic in TIA Portal and have met analog inputs. No instrumentation background assumed, and no maths beyond a straight line.

Video lessons by

  • Instrumentation Tools
  • Instrumentation Academy
  • Hegamurl

Independent creators, credited in full under Credits.

Software you need

What to download, where from, what it costs and how to install it. Every link goes to the maker's own site, never a mirror.

The instrumentation modules need nothing installed. TIA Portal is for the scaling, alarm and PID exercises.

Required

  1. 01

    SIMATIC STEP 7 Professional and WinCC (TIA Portal) V21 Trial

    Siemens

    Free trial: 21 days
    Runs on
    Windows 11 Pro or Enterprise 64-bit (24H2), Windows 10 Enterprise 2021 LTSC, or Windows Server 2022/2025. Windows 11 Home is supported only for the Basic editions.
    Account
    A free Siemens account registered for Industry Online Support (SiePortal)
    Size
    about 8.1 GB for the main ISO, plus an optional 3.1 GB DVD 2 with hardware support packages

    Siemens lets registered users download the V21 trial of STEP 7 (Basic and Professional), STEP 7 Safety and WinCC and test it for 21 days. The same package is used for the full product; after 21 days you need a purchased licence to keep working.

    Official download pagesupport.industry.siemens.com

    Alternatives

    • TIA Portal Cloud trial: 21 days free in a cloud virtual machine, no install. Sessions are limited to one hour and it is not available in every country.
  2. 02

    S7-PLCSIM V21 (TIA Portal) Trial

    Siemens

    Free trial: 21 days
    Runs on
    Windows 11 Pro or Enterprise 64-bit (24H2), Windows 10 Enterprise 2021 LTSC, or Windows Server 2022/2025. Windows 11 Home is supported only for the Basic editions.
    Account
    A free Siemens account registered for Industry Online Support (SiePortal)
    Size
    about 2.5 GB (ISO)

    S7-PLCSIM V21 is offered as a 21-day trial on the same Siemens page as the STEP 7 and WinCC V21 trial. It needs STEP 7 V21 installed on the same PC.

    Official download pagesupport.industry.siemens.com

Checked against each maker's own page on 27 September 2026. Trial lengths and editions change; the maker's page is the final word.

What you walk away with

Your certificate for Instrumentation for PLC Engineers

Finish the course, pass the final, and this is the document with your name on it.

Sample Wartens Certificate of Completion for Instrumentation for PLC Engineers, issued through the EDWartens training portal
Sample. The issued certificate carries your name, your final score, a unique certificate ID and its own QR code.
  • Verifiable by anyone

  • Adds to LinkedIn in one click

  • QR code on the certificate

  • Names what you can do

  • A permanent link

  • Earned, not attended

Learning is free. The certificate is optional.

Add it now and pay only when you have finished the course, or come back for it later. One-off, US$28.99, with a receipt.

Issued by Wartens Ltd (England and Wales, company no. 15262249) through the EDWartens training portal, as a Certificate of Completion for this self-paced course. Sold in India by Wartens Automation Private Limited. It is not a vendor certification, a university award or a CPD-accredited activity, and it does not certify competence on live equipment. Delivered electronically; see the refund policy.

FAQ

Common questions

Is this an instrumentation course or a PLC course?

It is the join between them, written for the PLC side. There is a full Industrial Instrumentation course in this catalogue that covers pressure, level, flow and temperature measurement in depth, and this course does not repeat it. What this one does is follow one signal all the way through: what the transmitter sends, how the loop carries it, what the analog card turns it into, how you scale it, how you alarm on it, how it gets back out to a valve, and how you find the fault when the number is wrong.

I have never touched an instrument. Can I follow it?

Yes. Nothing about instrumentation is assumed, and the arithmetic is done in full every time rather than left as a formula. What is assumed is the programming side: you can write ladder logic in TIA Portal and you have seen an analog input before. If you have not, do the Siemens TIA Portal course first.

Do I need a multimeter, a loop calibrator or a real transmitter?

No. They help if you have them and the course points out where, but every exercise is written to be done with S7-PLCSIM and forced values instead. The scaling, alarm and PID work is all provable in simulation.

Do I need to buy TIA Portal?

No. Siemens publishes a free 21-day trial with S7-PLCSIM included, and it needs only a free Siemens account. Modules 1 to 4 need no software at all, so install it when you reach module 5.

Does it cover HART and fieldbus?

It covers what a PLC engineer meets: that HART rides on the same two wires as the 4-20 mA signal, what it lets somebody change in the field without telling you, and why that matters to your scaling. Configuring HART devices and designing fieldbus segments is instrument engineering and is not in this course.

Is the Instrumentation for PLC Engineers course really free?

Yes. Every module, every practice task and the final assessment. You create an account so your progress is saved and the assessments can be marked. The only paid item is the certificate, and only if you decide you want it.

What certificate does the Instrumentation for PLC Engineers course give?

An EDWartens Certificate of Completion, issued when you have worked through every module and passed the final assessment, with a unique number anyone can verify on our site. It is not a vendor credential and we will never describe it as one.

Is the Instrumentation for PLC Engineers course free in India, and what does the certificate cost?

Yes. Learning costs ₹0 in India: every module, the written notes, the practice tasks and the final assessment, with no card and no trial period. The only paid item is the optional EDWartens Certificate of Completion, ₹599 including GST for this intermediate course, paid in rupees through Razorpay, and only if you want it after passing the final assessment.

Is there classroom instrumentation training in India as well?

Yes. EDWartens India runs the Automation Engineer Program (AEP), a classroom programme at its Electronic City centre in Bangalore. The Automation Engineer Program (AEP) covers PLC, SCADA, HMI, drives, measuring instruments, PID basics and control panel design, taught in person at our Electronic City centre. This free course is separate and fully online; it is a good way to try the subject before deciding on classroom training. Details are at edwartens.co.in/automation-training-bangalore, and the programme itself at edwartens.co.in/courses/aep.

All course facts
Price
₹0, free for good. No trial, no card. Comparable classroom training of this length costs about ₹4,499.
Who it is for
Engineering students, ITI and diploma holders, and working engineers in instrumentation and process plants
Format
12 self-paced modules, 6h 28m of video, written notes, a practice task per module and one final assessment.
Level
Intermediate. Intermediate. You can write ladder logic in TIA Portal and have met analog inputs. No instrumentation background assumed, and no maths beyond a straight line.
Brand
Vendor-neutral
Software
TIA Portal V17+ (21-day trial) with S7-PLCSIM for the scaling, alarm and PID exercises. The instrumentation modules need nothing installed.
Hardware
None. A multimeter and a loop calibrator are useful if you have them, and every exercise is written to work without them.
Certificate
Optional EDWartens Certificate of Completion, ₹599 inclusive of GST for learners in India, verifiable by code. Not a vendor credential.
Video lessons by
Instrumentation Tools, Instrumentation Academy, Hegamurl (independent creators, credited below)
Language
English
Last updated
27 September 2026

More free courses: Free instrumentation and process control courses

Classroom course, Bangalore

Industrial automation course in Bangalore

The Automation Engineer Program (AEP) covers PLC, SCADA, HMI, drives, measuring instruments, PID basics and control panel design, taught in person at our Electronic City centre.

Credits

Who made the video lessons

The video lessons in this course were created by the people below, not by EDWartens. Every lesson streams from its creator's own YouTube channel; EDWartens neither hosts nor sells that footage, and the creators are not affiliated with EDWartens and do not endorse this course. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.

  • Instrumentation Toolsthe 4-20 mA loop, transmitter wiring, the percent and process variable calculations, control valves, P&ID reading, calibration and the loop in a PLC or DCS
  • Instrumentation Academythe animated fundamentals: what instrumentation is, pressure transmitters, why 4-20 mA, proximity sensors, I/P converters, positioners and P&ID drawings
  • Hegamurlanalog processing in TIA Portal: NORM_X and SCALE_X, output unscaling, and PID_Compact with its tuning

If you are one of these creators and would like a lesson removed or credited differently, write to info@wartens.com.