Electrical · Free online course

Electrical Control Panel Design, Building and Testing

Free course for electrical beginners: read PLC wiring diagrams, then build, cool and test a UL 508A control panel. The certificate is optional and paid.

  • 9 modules
  • 3h 54m of video
  • Beginner
  • English
  • ₹0, free
Electrical Control Panel Design, Building and Testing course cover

₹0Free for good

Worth ₹2,499 by length and depth against classroom training. It has always been free; that is not a former price.

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Overview

About Electrical Control Panel Design, Building and Testing

Free course for electrical beginners: read PLC wiring diagrams, then build, cool and test a UL 508A control panel. The certificate is optional and paid.

Electrical Control Panel Design, Building and Testing is a free, self-paced online course from EDWartens for engineering students, ITI and diploma holders, and working engineers in electrical design and panel building. It has 9 modules and 3h 54m of video lessons by RealPars, Tim Wilborne, with written notes and worked problems, a practical project with a document pack and a 15-question final assessment (pass mark 60%). Learning is free with an account; an optional certificate with a public verification code is issued when you pass. Last updated 27 September 2026.

Who it is for: Engineering students, ITI and diploma holders, and working engineers in electrical design and panel building

This course includes

  • 3h 54m of video lessons
  • 9 modules with written notes and diagrams
  • One final assessment: 15 questions, pass mark 60%
  • Ask-an-engineer support from practising engineers
  • Lifetime access, the course does not expire
  • Optional verifiable certificate when you finish
  1. Step 1 of 3

    Learn the 9 modules

    3h 54m of video lessons, written notes and a practice task per module, at your own pace.

  2. Step 2 of 3

    Pass the final assessment

    15 questions drawn from every module, pass mark 60%, 3 attempts.

  3. Step 3 of 3

    Take the certificate, if you want it

    Optional, paid once, only if you choose it. The course stays free either way.

    See the certificate and its price

A look inside

Electrical Control Panel Design, Building and Testing: Syllabus at a glance
Syllabus at a glance
Electrical Control Panel Design, Building and Testing: What you will be able to do
What you will be able to do
Electrical Control Panel Design, Building and Testing: Tools and credits
Tools and credits

From the lessons

  • What is an Electrical Control Panel? (PLC Panel Basics)

    What a Control Panel Is

    by RealPars

  • Normally Open, Normally Closed, Relays, Contactors, and Push Buttons Explained

    Components

    by Tim Wilborne

  • Learn to Read a PLC Wiring Diagram in Simple Steps

    Diagrams and Control Circuits

    by RealPars

  • Sinking and Sourcing PLC Inputs with PNP NPN Sensors

    Sensors, Commons and Noise

    by Tim Wilborne

  • Tools needed to build UL 508A Industrial Control Panels Part 1 of 6

    Building a Panel Step by Step

    by Tim Wilborne

  • How to Neatly Wire to a Control Panel Door

    Workmanship

    by Tim Wilborne

Lesson frames belong to the creators named in the Credits and are shown from YouTube.

What you learn

What you will be able to do

Identify every part of a control panel, explain relays, contactors, transformers, terminal blocks and SCCR, read a PLC wiring diagram, wire 2-wire and 3-wire control, match sensors to inputs, build a panel from layout to test, apply workmanship rules, cool a panel and run a factory acceptance test.

  • Name every part of a PLC control panel and what UL 508A covers
  • Choose relays, contactors, overloads, transformers and terminal blocks, and state the SCCR
  • Read a PLC wiring diagram and wire 2-wire and 3-wire control
  • Match PNP and NPN sensors to sinking and sourcing inputs and shield cables
  • Build a panel from tools and hole cutting to wiring and testing
  • Apply workmanship rules: ferrules, crimps, labels, door wiring
  • Size cooling and run a three-part factory acceptance test

Syllabus

Course content, module by module

In order, at whatever pace suits you. Each module ends with a practice task that builds on the last.

Modules
9
Video lessons
37
Of video
3h 54m
Final questions
15
  1. 01

    What a Control Panel Is

    3 lessons · 35m
  2. 02

    Components

    6 lessons · 27m
  3. 03

    Diagrams and Control Circuits

    5 lessons · 30m
  4. 04

    Sensors, Commons and Noise

    2 lessons · 20m
  5. 05

    Building a Panel Step by Step

    6 lessons · 36m
  6. 06

    Workmanship

    8 lessons · 44m
  7. 07

    Motor Starter Panel Build

    1 lesson · 8m
  8. 08

    Cooling, FAT and Design Data

    5 lessons · 34m
  9. Final assessment · 15 questions, pass mark 60%

Project

The course project

Optional practice that ends in the kind of job the course prepares you for, with the documents that go with it.

About 16 hours

Combined MCC and PLC panel for a rubber mixer line: from load list to IEC 60204-1 verification and FAT

Design, lay out, specify and test-document a combined motor control centre and PLC panel for a four-motor rubber internal mixer line: a 37 kW star-delta rotor drive, two VFD-fed motors and a DOL hydraulic pack, with a hardwired E-stop and a Siemens S7-1200 behind it. You deliver the load list, the I/O list, the BOM, the panel general arrangement, the clause 18 verification record and the FAT record. The sample pack shows what a panel builder hands the client with the panel.

Sample document pack, 8 documents, filled in for the scenario

  • Load listElectrical Load List: Mixer Line MX1 Panel MCP-01
  • I/O listI/O List: Panel MCP-01, S7-1200 CPU 1215C
  • Panel GAPanel MCP-01: General Arrangement and Heat Balance
  • Wiring drawingsSchematic and Termination Drawings: Sheet Index and Circuits
  • BOMBill of Materials: Panel MCP-01 and Field Devices
  • Cable scheduleCable Schedule: Mixer Line MX1
  • Test reportVerification Record to IEC 60204-1 Clause 18: Panel MCP-01
  • FATFactory Acceptance Test Record: Panel MCP-01

Read inside the course and download as a workbook. The project is optional practice, marked when you submit it; the certificate needs only the modules and the final assessment.

About 16 hours

Export control panel for a US case packer: UL 508A construction, SCCR per Supplement SB and NFPA 79 wiring

Design and test-document the control panel for a wrap-around case packer built in Germany and shipped to a brewery in Ohio: 480 V 60 Hz, two VFD-driven axes, a self-protected Type E starter for the vacuum pump, a hot-melt glue feeder and a 120 V / 24 V DC control system, all built to UL 508A with a short-circuit current rating worked out per Supplement SB and wired to NFPA 79 colours and AWG sizes. You deliver the customer requirements summary, the load list with US full-load currents, the SCCR calculation, the panel layout with heat balance, the BOM, the wiring conventions and a FAT record with its failures.

Sample document pack, 9 documents, filled in for the scenario

  • Drawing listDocument and Drawing List: Panel CP-01 Shipping Pack
  • URSCustomer Requirements Summary: Control Panel CP-01 for Scioto Valley Beverage
  • Load listLoad List and Feeder Calculation: Panel CP-01
  • ReportShort-Circuit Current Rating Calculation per UL 508A Supplement SB: Panel CP-01
  • Change noticeDesign Change Notice: Distribution Block and Feeder Terminals for SCCR
  • Panel GAPanel CP-01: General Arrangement and Heat Balance
  • BOMBill of Materials: Panel CP-01 with UL Status
  • Wiring drawingsWiring Conventions and Schematic Sheet Index: Panel CP-01
  • FATFactory Acceptance Test Record: Panel CP-01

Read inside the course and download as a workbook. The project is optional practice, marked when you submit it; the certificate needs only the modules and the final assessment.

Tools

Software, hardware and lessons

Software

None.

Hardware

None required; a small enclosure and components make it hands-on.

Who it is for

Beginner. Electrical basics assumed.

Video lessons by

  • RealPars
  • Tim Wilborne

Independent creators, credited in full under Credits.

Software you need

Nothing to install

What you walk away with

Your certificate for Electrical Control Panel Design, Building and Testing

Finish the course, pass the final, and this is the document with your name on it.

Sample Wartens Certificate of Completion for Electrical Control Panel Design, Building and Testing, issued through the EDWartens training portal
Sample. The issued certificate carries your name, your final score, a unique certificate ID and its own QR code.
  • Verifiable by anyone

  • Adds to LinkedIn in one click

  • QR code on the certificate

  • Names what you can do

  • A permanent link

  • Earned, not attended

Learning is free. The certificate is optional.

Add it now and pay only when you have finished the course, or come back for it later. One-off, US$23.99, with a receipt.

Issued by Wartens Ltd (England and Wales, company no. 15262249) through the EDWartens training portal, as a Certificate of Completion for this self-paced course. Sold in India by Wartens Automation Private Limited. It is not a vendor certification, a university award or a CPD-accredited activity, and it does not certify competence on live equipment. Delivered electronically; see the refund policy.

FAQ

Common questions

What is UL 508A?

UL 508A is the safety standard for building industrial control panels used in the United States. UL Standards & Engagement says it was first published in 2001 and sets requirements so panels are built, labeled and tested to minimize the risks of fire, electric shock and equipment failure. UL Solutions notes that its Supplement SB is the only method specifically noted as being recognized by the US National Electrical Code for setting a panel's short-circuit rating. This course walks through building a UL 508A panel step by step, from layout to test.

What is SCCR on a control panel, and does every panel need one?

SCCR, the short-circuit current rating, is the highest fault current a panel can safely withstand, and a panel needs one when it contains at least one power circuit. UL Solutions says that if a panel has only control circuits, an SCCR is not required, and that UL 508A Supplement SB is the method used to determine it. UL Solutions also notes that terminal blocks have a default SCCR of 10 kA under UL 508A table SB4.1, which is why one low-rated component can limit the whole panel. The course explains SCCR alongside relays, contactors, transformers and terminal blocks.

Is this only for UL 508A (US) panels?

The workmanship, protection and testing principles apply everywhere; IEC 61439 panels follow the same logic with different standards. The course names the differences where they matter.

Do I need tools?

No. Every exercise can be done on paper; a small enclosure and a few components make it hands-on.

Is this safe to practise at home?

Only on de-energised panels. Never work live.

Is the Electrical Control Panel Design, Building and Testing course really free?

Yes. Every module, practice task and assessment. You create an account so your progress is saved and the assessments can be marked. The certificate is the only paid item, and only if you want it.

What certificate do I get, and is it a UL or vendor qualification?

An EDWartens Certificate of Completion, issued when you pass the final assessment, with a verification code anyone can check. It is not a UL or vendor credential and is never described as one.

Who made the video lessons in the Electrical Control Panel Design, Building and Testing course?

The creators named in the Credits block at the foot of this page, on their own YouTube channels. EDWartens did not make the videos and the creators are not affiliated with EDWartens. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.

How long does the Electrical Control Panel Design, Building and Testing course take?

Plan on about 9 hours in all, including the video lessons, notes and practice tasks. It is self-paced, so you work through the nine modules at your own speed.

Is the Electrical Control Panel Design, Building and Testing course free in India, and what does the certificate cost?

Yes. Learning costs ₹0 in India: every module, the written notes, the practice tasks and the final assessment, with no card and no trial period. The only paid item is the optional EDWartens Certificate of Completion, ₹499 including GST for this beginner course, paid in rupees through Razorpay, and only if you want it after passing the final assessment.

All course facts
Price
₹0, free for good. No trial, no card. Comparable classroom training of this length costs about ₹2,499.
Who it is for
Engineering students, ITI and diploma holders, and working engineers in electrical design and panel building
Format
9 self-paced modules, 3h 54m of video, written notes, a practice task per module and one final assessment.
Level
Beginner. Beginner. Electrical basics assumed.
Brand
Vendor-neutral
Software
None.
Hardware
None required; a small enclosure and components make it hands-on.
Certificate
Optional EDWartens Certificate of Completion, ₹499 inclusive of GST for learners in India, verifiable by code. Not a vendor credential.
Video lessons by
RealPars, Tim Wilborne (independent creators, credited below)
Language
English
Last updated
27 September 2026

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Learning paths with this course

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Credits

Who made the video lessons

The video lessons in this course were created by the people below, not by EDWartens. Every lesson streams from its creator's own YouTube channel; EDWartens neither hosts nor sells that footage, and the creators are not affiliated with EDWartens and do not endorse this course. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.

If you are one of these creators and would like a lesson removed or credited differently, write to info@wartens.com.