Is this an official Green Belt certification?

No. It teaches the Green Belt body of knowledge; accredited belts are issued by certification bodies.

Which FMEA method is taught?

The AIAG-VDA FMEA handbook method.

Is it only for manufacturing?

The examples come from manufacturing, but the methods carry over to other sectors.

Is it free, and is there a certificate?

Every lesson, note and assessment is free. The EDWartens certificate is optional and paid, and you can finish without it.

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Free Six Sigma and quality courses with certificate

Free quality and operational excellence courses: Six Sigma Green Belt for manufacturing, AIAG-VDA FMEA, Lean with OEE and TPM, machine vision inspection, and OEE dashboards in Power BI.

Browse all free courses

6 courses · 78 modules · 55h 9m of video · Updated 27 September 2026

FreeManufacturing excellenceBeginner

Lean Manufacturing, OEE and TPM

The shop-floor half of manufacturing excellence, built in the order a line is actually improved: value and the eight wastes, gemba walks and bottlenecks, lead time and takt time, value stream mapping, flow and cells, pull and kanban sizing, standard work and 5S. Then the two numbers a plant manager is judged on. OEE calculated from a real shift, the six big losses behind it, quick changeover, and total productive maintenance through its eight pillars and twelve implementation steps.

Calculate availability, performance, quality and OEE from one shift of real line data
Split a shift of downtime across the six big losses and name the one costing most
Draw a current-state value stream map with observed data boxes, then a future state you can reach

15 modules 10h 47mView course

FreeQuality managementIntermediate

Automotive Core Tools: FMEA (AIAG-VDA 1st Edition)

The core tool an automotive customer audits hardest, taught to the 2019 AIAG-VDA handbook: the seven-step method, the five T's, the three-level structure tree, functions written so the failures fall out of them, effect against mode against cause, prevention against detection controls, the severity, occurrence and detection tables, the Action Priority table that replaced RPN, optimisation with owners and dates, results documentation, a reverse FMEA pass on the shop floor and the supplemental FMEA-MSR.

Scope a PFMEA with the five T's and set a boundary you can defend to a customer
Build the three-level structure tree and write every function as verb, noun and requirement
Place failure effect, mode and cause at the right level so the argument about which is which stops

8 modules 3h 24mView course

FreeQuality managementIntermediate

Six Sigma Green Belt Training for Manufacturing

The Green Belt body of knowledge worked through in order, with the arithmetic done rather than described: sigma level from DPU and DPMO, the cost of poor quality, Define with voice of the customer, CTQ, charter and SIPOC, Measure with process maps, data scales and a crossed Gage R&R study, capability with Cp, Cpk, Pp and Ppk, Analyse with the seven quality tools, FMEA, hypothesis tests, ANOVA and regression, Improve with a designed experiment, and Control with X bar R and attribute charts and a control plan production can run without you.

Turn a month of reject data into DPU, DPMO and a sigma level, and cost the problem
Fix a project with a one-page charter and a SIPOC, and write CTQs that carry a unit, a target and limits
Run a crossed Gage R&R and judge the gauge by percent study variation and number of distinct categories

15 modules 14h 59mView course

FreeQuality managementBeginner

ISO 9001:2026 Quality Management and Internal Auditing

ISO 9001:2026 for quality engineers and internal auditors: what a quality management system is, what changed in the 2026 edition and the transition to 2029, every clause from context to improvement with plant examples, and internal auditing to ISO 19011:2026 from the programme to the nonconformity report, finished with a mock audit of a valve plant.

Explain what changed in ISO 9001:2026 and plan the transition before 30 September 2029
Analyse context, interested parties, climate change and scope, and map the processes of a QMS
Test leadership, quality culture, ethical behaviour and the quality policy with evidence

15 modules 9h 12mView course

FreeAI and machine learningIntermediate

Machine Vision and Quality Inspection

The whole inspection station, not just the model: cameras, lenses, lighting and triggers that make the image; classical tools for what can be measured; deep learning for what can only be shown; datasets and labelling; training, evaluating and exporting a YOLO defect detector; and deploying it beside a PLC that keeps the reject decision.

Turn feature size, field of view and belt speed into pixels, exposure and a lens focal length
Choose backlight, dark-field, dome or structured light by measured contrast, not opinion
Build the timing budget to the rejector and the PLC handshake with a heartbeat

12 modules 7h 56mView course

FreeData and analyticsBeginner

Power BI for Manufacturing: OEE and Production Dashboards

The no-code way out of the weekly Excel production report. Twelve modules take an engineer from opening Power BI Desktop for the first time to a shift-wise OEE dashboard: Power Query on downtime and production exports, a star schema a plant model can live in, the DAX behind availability, performance and quality, a downtime Pareto that ranks by lost minutes, reject rate by machine and shift, plan against actual, and the refresh, publishing and handover that keep it running after you.

Clean a downtime or production export in Power Query with steps that rerun on next month's file
Split a flat shift sheet into a star schema and set cardinality and filter direction correctly
Write production measures in DAX with SUM, DISTINCTCOUNT, DIVIDE and CALCULATE

13 modules 8h 50mView course

Compare the Quality, Lean and Six Sigma courses

Course	Level	Modules	Video	Brand
Lean Manufacturing, OEE and TPM	Beginner	15	10h 47m	Vendor-neutral
Automotive Core Tools: FMEA (AIAG-VDA 1st Edition)	Intermediate	8	3h 24m	Vendor-neutral
Six Sigma Green Belt Training for Manufacturing	Intermediate	15	14h 59m	Vendor-neutral
ISO 9001:2026 Quality Management and Internal Auditing	Beginner	15	9h 12m	Vendor-neutral
Machine Vision and Quality Inspection	Intermediate	12	7h 56m	Vendor-neutral
Power BI for Manufacturing: OEE and Production Dashboards	Beginner	13	8h 50m	Vendor-neutral

Why learn Quality, Lean and Six Sigma in India

Customers and auditors expect defect prevention, not defect sorting. Lean, Six Sigma and FMEA are the shared language of quality across automotive, electronics and process industries, and they now meet data tools such as machine vision and live OEE dashboards.

How to choose

Six Sigma Green Belt Training teaches DMAIC and the statistics behind it. Automotive FMEA follows the AIAG-VDA method suppliers are asked for. Lean Manufacturing, OEE and TPM covers the shop-floor side.

Machine Vision Quality Inspection and the Power BI OEE dashboards course add the data tools that make quality measurable in real time.

Questions

Is this an official Green Belt certification?: No. It teaches the Green Belt body of knowledge; accredited belts are issued by certification bodies.
Which FMEA method is taught?: The AIAG-VDA FMEA handbook method.
Is it only for manufacturing?: The examples come from manufacturing, but the methods carry over to other sectors.
Is it free, and is there a certificate?: Every lesson, note and assessment is free. The EDWartens certificate is optional and paid, and you can finish without it.