Quality management · Free online course

APQP, Control Plan and PPAP

The automotive launch discipline in plain steps: the five APQP phases and gate reviews, special characteristics, the process flow, PFMEA and Control Plan chain, Safe Launch and reaction plans, the 18 PPAP elements and five submission levels, the part submission warrant, run at rate with a capacity calculation, and what to do when a submission is rejected or a change is made.

  • 12 modules
  • 8h 50m of video
  • Beginner
  • English
  • ₹0, free
APQP, Control Plan and PPAP course cover

₹0Free for good

Worth ₹4,999 by length and depth against classroom training. It has always been free; that is not a former price.

No card. Checkout takes a minute and gives you a receipt.

Certificate ₹499, optional. The course is free either way.

Overview

About APQP, Control Plan and PPAP

Learn the automotive launch discipline from APQP phases to a PPAP submission, with every worked number repeatable.

APQP, Control Plan and PPAP is a free, self-paced online course from EDWartens for quality, process, launch and supplier-quality engineers, technicians and students who prepare new parts for automotive customers. It has 12 modules and 8h 50m of video lessons by Young Business Professionals International, Bhavya Mangla, Excedify and others, with written notes and worked problems, a practical project with a document pack and a 15-question final assessment (pass mark 60%). Learning is free with an account; an optional certificate with a public verification code is issued when you pass. Last updated 27 September 2026.

Who it is for: Quality, process, launch and supplier-quality engineers, technicians and students who prepare new parts for automotive customers

This course includes

  • 8h 50m of video lessons
  • 12 modules with written notes and diagrams
  • One final assessment: 15 questions, pass mark 60%
  • Ask-an-engineer support from practising engineers
  • Lifetime access, the course does not expire
  • Optional verifiable certificate when you finish
  1. Step 1 of 3

    Learn the 12 modules

    8h 50m of video lessons, written notes and a practice task per module, at your own pace.

  2. Step 2 of 3

    Pass the final assessment

    15 questions drawn from every module, pass mark 60%, 3 attempts.

  3. Step 3 of 3

    Take the certificate, if you want it

    Optional, paid once, only if you choose it. The course stays free either way.

    See the certificate and its price

A look inside

APQP, Control Plan and PPAP: Syllabus at a glance
Syllabus at a glance
APQP, Control Plan and PPAP: What you will be able to do
What you will be able to do
APQP, Control Plan and PPAP: Tools and credits
Tools and credits

From the lessons

  • What is APQP - Advanced Product Quality Planning?

    Why APQP exists: the cost of late change and the five phases

    by Young Business Professionals International

  • What is APQP Phase 0 - RFQ Phase ?

    Planning the programme: team, timing plan, feasibility and gates

    by Young Business Professionals International

  • Automotive Quality Planning: Voice Of The Customer & Requirement Architecture

    Voice of the customer, special characteristics and product design

    by Excedify

  • APQP Phase 3 - Process development phase

    Process design: the flow diagram, PFMEA and the chain of documents

    by Young Business Professionals International

  • AIAG Control Plan 1st Edition | IATF 16949 | English | Bhavya Mangla #automobile #productdevelopment

    The Control Plan: purpose, columns and how to fill them

    by Bhavya Mangla

  • Difference between Prototype, Prelaunch & Production Control Plan / IATF | ENGLISH | Bhavya Mangla

    Control Plan types, Safe Launch and reaction plans

    by Bhavya Mangla

Lesson frames belong to the creators named in the Credits and are shown from YouTube.

What you learn

What you will be able to do

By the end you will be able to:

  • Build a launch timing plan and find its critical path
  • Align the process flow, PFMEA and control plan
  • Write control plans with sampling and reaction plans
  • Choose a PPAP level and list its 18 elements
  • Calculate run-at-rate capacity and plan an interim approval

How it works

How this course works

  1. Watch the lessons

    Short video lessons, one module at a time, at your own pace.

  2. Read the notes

    Open the Reading tab for the written notes and diagrams of the module.

  3. Check yourself

    Answer the questions to see what stuck before you move on.

  4. Final assessment

    Pass the final once you have been through the modules.

  5. Certificate, if you want oneOptional

    Optional, with a page anyone can use to verify it.

Syllabus

Course content, module by module

In order, at whatever pace suits you. Each module ends with a practice task that builds on the last.

Modules
12
Video lessons
42
Of video
8h 50m
Final questions
15
  1. 01

    Why APQP exists: the cost of late change and the five phases

    4 lessons · 37m
  2. 02

    Planning the programme: team, timing plan, feasibility and gates

    4 lessons · 1h 21m
  3. 03

    Voice of the customer, special characteristics and product design

    4 lessons · 45m
  4. 04

    Process design: the flow diagram, PFMEA and the chain of documents

    4 lessons · 44m
  5. 05

    The Control Plan: purpose, columns and how to fill them

    3 lessons · 27m
  6. 06

    Control Plan types, Safe Launch and reaction plans

    3 lessons · 32m
  7. 07

    Phase 4: validation, MSA and SPC as PPAP evidence

    3 lessons · 32m
  8. 08

    PPAP: the 18 elements and five submission levels

    5 lessons · 58m
  9. Final assessment · 15 questions, pass mark 60%

Project

The course project

Optional practice that ends in the kind of job the course prepares you for, with the documents that go with it.

About 14 hours

Launch and PPAP pack for a machined gearbox housing

Act as the launch quality engineer who must take a new machined gearbox housing from award to a PPAP submission. You plan the launch, align the process documents, size the checks, judge the capability evidence and the run at rate, and write the submission pack with a recommendation.

This project at a glance
  1. 4documents in the pack
  2. 9steps to follow
  3. 6things to hand in
  4. 14 hof work, at your pace

Sample document pack, 4 documents, filled in for the scenario

  • RegisterPPAP element checklist, gearbox housing, Level 3
  • PlanControl plan extract and reaction plan for the finish bore
  • ReportInitial process study and run at rate summary
  • ProcedureSafe Launch and interim containment procedure for the housing

Read inside the course and download as a workbook. The project is optional practice, marked when you submit it; the certificate needs only the modules and the final assessment.

Tools

Software, hardware and lessons

Software

A spreadsheet (Excel or LibreOffice Calc) for the timing plan, control plan, PPAP checklist and the capacity and Ppk calculations. No paid software is needed.

Hardware

None. A drawing and a real or imagined machined or moulded part make the practice more concrete.

Who it is for

Beginner to intermediate. For quality, process, launch and supplier-quality engineers, technicians and students entering automotive manufacturing. No statistics beyond averages is needed; the FMEA, SPC and MSA methods have their own courses and this one shows where they plug in.

Video lessons by

  • Young Business Professionals International
  • Bhavya Mangla
  • Excedify
  • Dhawal Thakkar
  • THORS eLearning Solutions
  • LEARN & APPLY : Lean and Six Sigma
  • We Improve Consulting
  • Quality Inspection
  • suppliersplatform
  • Digital E-Learning
  • ASK Mechnology
  • CAD Tutorials For Beginners To Advanced
  • PMC Videos
  • Thota Krishna Hema
  • High Skills

Independent creators, credited in full under Credits.

Software you need

What to download, where from, what it costs and how to install it. Every link goes to the maker's own site, never a mirror.

Nothing to install

A spreadsheet such as Excel, or LibreOffice Calc which is free, is enough for every calculation. Your customer may require its own supplier portal for real submissions.

Optional

Useful, not needed to finish the course.

  1. 01

    LibreOffice

    The Document Foundation

    Free
    Runs on
    Windows 10 or 11, macOS 11 or newer (Intel or Apple silicon), Linux
    Account
    None needed
    Size
    up to 1.5 GB of disk space on Windows

    LibreOffice is free, open-source software under the Mozilla Public License 2.0, for any use including business. Calc is its spreadsheet.

    Official download pagelibreoffice.org

Checked against each maker's own page on 27 September 2026. Trial lengths and editions change; the maker's page is the final word.

What you walk away with

Your certificate for APQP, Control Plan and PPAP

Finish the course, pass the final, and this is the document with your name on it.

Sample Wartens Certificate of Completion for APQP, Control Plan and PPAP, issued through the EDWartens training portal
Sample. The issued certificate carries your name, your final score, a unique certificate ID and its own QR code.
  • Verifiable by anyone

  • Adds to LinkedIn in one click

  • QR code on the certificate

  • Names what you can do

  • A permanent link

  • Earned, not attended

Learning is free. The certificate is optional.

Add it now and pay only when you have finished the course, or come back for it later. One-off, US$23.99, with a receipt.

Issued by Wartens Ltd (England and Wales, company no. 15262249) through the EDWartens training portal, as a Certificate of Completion for this self-paced course. Sold in India by Wartens Automation Private Limited. It is not a vendor certification, a university award or a CPD-accredited activity, and it does not certify competence on live equipment. Delivered electronically; see the refund policy.

Why learn with EDWartens

What you get with this course.

  • Free from the first lesson to the final assessment.
  • Video lessons with written notes and a project.
  • An optional certificate that anyone can verify online.

FAQ

Common questions

What is the APQP, Control Plan and PPAP course?

It is a free-to-learn course on the automotive launch discipline. You learn the five APQP phases and gates, how the process flow, PFMEA and control plan fit together, and what a PPAP submission contains. Every worked number comes from data printed in the notes, so you can repeat it in a spreadsheet.

Who is the APQP and PPAP course for?

It is for quality, process, launch and supplier-quality engineers, technicians and students entering automotive manufacturing. You do not need statistics beyond averages. The FMEA, SPC and MSA methods have their own courses and this one shows where they plug in.

Which AIAG manuals and editions does the course follow?

It teaches the ideas in the APQP third edition, the stand-alone Control Plan first edition and the PPAP fourth edition, in its own words. The AIAG pages checked on 1 November 2026 name these as the current editions. No form or table from the manuals is copied, and your customer's own requirements take precedence.

Is this course an AIAG, IATF or customer approval?

No. The course gives you the knowledge used in launch and PPAP work, but its certificate is a verifiable certificate of completion from EDWartens. It is not an AIAG, IATF or customer qualification, and third-party IATF auditors are qualified through IATF-approved bodies.

Do I need special software for the APQP and PPAP course?

No. A spreadsheet such as Excel or LibreOffice Calc is enough for the timing plan, checklists, Ppk and capacity calculations. No paid software is needed. Your customer may require its own portal or forms for real submissions.

How does this course relate to the FMEA and SPC courses?

The FMEA course teaches how to rate risks and choose actions, and the SPC and MSA course teaches control charts, capability and gauge studies. This course takes their outputs and shows where they sit in APQP, the control plan and PPAP. Taking them in any order works.

How long is the course and is it free?

It has about 8.8 hours of video and around 14 hours in total with the notes, worked problems and practice. The modules, notes, practice and the optional project are free to learn. You learn at your own pace.

What certificate does the APQP, Control Plan and PPAP course give?

You get a verifiable certificate of completion once you finish the modules and pass the 15-question final at 60 percent. It carries a unique certificate number, a QR code and a public verification page that shows the course, the modules and the final score.

Is the APQP, Control Plan and PPAP course free in India, and what does the certificate cost?

Yes. Learning costs ₹0 in India: every module, the written notes, the practice tasks and the final assessment, with no card and no trial period. The only paid item is the optional EDWartens Certificate of Completion, ₹499 including GST for this beginner course, paid in rupees through Razorpay, and only if you want it after passing the final assessment.

All course facts
Price
₹0, free for good. No trial, no card. Comparable classroom training of this length costs about ₹4,999.
Who it is for
Quality, process, launch and supplier-quality engineers, technicians and students who prepare new parts for automotive customers
Format
12 self-paced modules, 8h 50m of video, written notes, a practice task per module and one final assessment.
Level
Beginner. Beginner to intermediate. For quality, process, launch and supplier-quality engineers, technicians and students entering automotive manufacturing. No statistics beyond averages is needed; the FMEA, SPC and MSA methods have their own courses and this one shows where they plug in.
Brand
Vendor-neutral
Software
A spreadsheet (Excel or LibreOffice Calc) for the timing plan, control plan, PPAP checklist and the capacity and Ppk calculations. No paid software is needed.
Hardware
None. A drawing and a real or imagined machined or moulded part make the practice more concrete.
Certificate
Optional EDWartens Certificate of Completion, ₹499 inclusive of GST for learners in India, verifiable by code. Not a vendor credential.
Video lessons by
Young Business Professionals International, Bhavya Mangla, Excedify , Dhawal Thakkar, THORS eLearning Solutions, LEARN & APPLY : Lean and Six Sigma, We Improve Consulting, Quality Inspection, suppliersplatform, Digital E-Learning, ASK Mechnology, CAD Tutorials For Beginners To Advanced, PMC Videos, Thota Krishna Hema, High Skills (independent creators, credited below)
Language
English
Last updated
27 September 2026

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Credits

Who made the video lessons

The video lessons in this course were created by the people below, not by EDWartens. Every lesson streams from its creator's own YouTube channel; EDWartens neither hosts nor sells that footage, and the creators are not affiliated with EDWartens and do not endorse this course. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.

If you are one of these creators and would like a lesson removed or credited differently, write to info@wartens.com.