Quality management · Free online course
APQP, Control Plan and PPAP
The automotive launch discipline in plain steps: the five APQP phases and gate reviews, special characteristics, the process flow, PFMEA and Control Plan chain, Safe Launch and reaction plans, the 18 PPAP elements and five submission levels, the part submission warrant, run at rate with a capacity calculation, and what to do when a submission is rejected or a change is made.
- 12 modules
- 8h 50m of video
- Beginner
- English
- ₹0, free

₹0Free for good
Worth ₹4,999 by length and depth against classroom training. It has always been free; that is not a former price.
No card. Checkout takes a minute and gives you a receipt.
Certificate ₹499, optional. The course is free either way.
Overview
About APQP, Control Plan and PPAP
Learn the automotive launch discipline from APQP phases to a PPAP submission, with every worked number repeatable.
APQP, Control Plan and PPAP is a free, self-paced online course from EDWartens for quality, process, launch and supplier-quality engineers, technicians and students who prepare new parts for automotive customers. It has 12 modules and 8h 50m of video lessons by Young Business Professionals International, Bhavya Mangla, Excedify and others, with written notes and worked problems, a practical project with a document pack and a 15-question final assessment (pass mark 60%). Learning is free with an account; an optional certificate with a public verification code is issued when you pass. Last updated 27 September 2026.
Who it is for: Quality, process, launch and supplier-quality engineers, technicians and students who prepare new parts for automotive customers
This course includes
- 8h 50m of video lessons
- 12 modules with written notes and diagrams
- One final assessment: 15 questions, pass mark 60%
- Ask-an-engineer support from practising engineers
- Lifetime access, the course does not expire
- Optional verifiable certificate when you finish
- Step 1 of 3
Learn the 12 modules
8h 50m of video lessons, written notes and a practice task per module, at your own pace.
- Step 2 of 3
Pass the final assessment
15 questions drawn from every module, pass mark 60%, 3 attempts.
- Step 3 of 3
Take the certificate, if you want it
Optional, paid once, only if you choose it. The course stays free either way.
See the certificate and its price
A look inside



From the lessons

Why APQP exists: the cost of late change and the five phases
by Young Business Professionals International

Planning the programme: team, timing plan, feasibility and gates
by Young Business Professionals International

Voice of the customer, special characteristics and product design
by Excedify

Process design: the flow diagram, PFMEA and the chain of documents
by Young Business Professionals International

The Control Plan: purpose, columns and how to fill them
by Bhavya Mangla

Control Plan types, Safe Launch and reaction plans
by Bhavya Mangla
Lesson frames belong to the creators named in the Credits and are shown from YouTube.
What you learn
What you will be able to do
By the end you will be able to:
- Build a launch timing plan and find its critical path
- Align the process flow, PFMEA and control plan
- Write control plans with sampling and reaction plans
- Choose a PPAP level and list its 18 elements
- Calculate run-at-rate capacity and plan an interim approval
How it works
How this course works
Watch the lessons
Short video lessons, one module at a time, at your own pace.
Read the notes
Open the Reading tab for the written notes and diagrams of the module.
Check yourself
Answer the questions to see what stuck before you move on.
Final assessment
Pass the final once you have been through the modules.
Certificate, if you want oneOptional
Optional, with a page anyone can use to verify it.
Syllabus
Course content, module by module
In order, at whatever pace suits you. Each module ends with a practice task that builds on the last.
- Modules
- 12
- Video lessons
- 42
- Of video
- 8h 50m
- Final questions
- 15
- 01
Why APQP exists: the cost of late change and the five phases
4 lessons · 37m - 02
Planning the programme: team, timing plan, feasibility and gates
4 lessons · 1h 21m - 03
Voice of the customer, special characteristics and product design
4 lessons · 45m - 04
Process design: the flow diagram, PFMEA and the chain of documents
4 lessons · 44m - 05
The Control Plan: purpose, columns and how to fill them
3 lessons · 27m - 06
Control Plan types, Safe Launch and reaction plans
3 lessons · 32m - 07
Phase 4: validation, MSA and SPC as PPAP evidence
3 lessons · 32m - 08
PPAP: the 18 elements and five submission levels
5 lessons · 58m Final assessment · 15 questions, pass mark 60%
Project
The course project
Optional practice that ends in the kind of job the course prepares you for, with the documents that go with it.
About 14 hours
Launch and PPAP pack for a machined gearbox housing
Act as the launch quality engineer who must take a new machined gearbox housing from award to a PPAP submission. You plan the launch, align the process documents, size the checks, judge the capability evidence and the run at rate, and write the submission pack with a recommendation.
- 4documents in the pack
- 9steps to follow
- 6things to hand in
- 14 hof work, at your pace
Sample document pack, 4 documents, filled in for the scenario
- RegisterPPAP element checklist, gearbox housing, Level 3
- PlanControl plan extract and reaction plan for the finish bore
- ReportInitial process study and run at rate summary
- ProcedureSafe Launch and interim containment procedure for the housing
Read inside the course and download as a workbook. The project is optional practice, marked when you submit it; the certificate needs only the modules and the final assessment.
Tools
Software, hardware and lessons
Software
A spreadsheet (Excel or LibreOffice Calc) for the timing plan, control plan, PPAP checklist and the capacity and Ppk calculations. No paid software is needed.
Hardware
None. A drawing and a real or imagined machined or moulded part make the practice more concrete.
Who it is for
Beginner to intermediate. For quality, process, launch and supplier-quality engineers, technicians and students entering automotive manufacturing. No statistics beyond averages is needed; the FMEA, SPC and MSA methods have their own courses and this one shows where they plug in.
Video lessons by
- Young Business Professionals International
- Bhavya Mangla
- Excedify
- Dhawal Thakkar
- THORS eLearning Solutions
- LEARN & APPLY : Lean and Six Sigma
- We Improve Consulting
- Quality Inspection
- suppliersplatform
- Digital E-Learning
- ASK Mechnology
- CAD Tutorials For Beginners To Advanced
- PMC Videos
- Thota Krishna Hema
- High Skills
Independent creators, credited in full under Credits.
Software you need
What to download, where from, what it costs and how to install it. Every link goes to the maker's own site, never a mirror.
Nothing to install
A spreadsheet such as Excel, or LibreOffice Calc which is free, is enough for every calculation. Your customer may require its own supplier portal for real submissions.
Optional
Useful, not needed to finish the course.
- 01Free
LibreOffice
The Document Foundation
- Runs on
- Windows 10 or 11, macOS 11 or newer (Intel or Apple silicon), Linux
- Account
- None needed
- Size
- up to 1.5 GB of disk space on Windows
LibreOffice is free, open-source software under the Mozilla Public License 2.0, for any use including business. Calc is its spreadsheet.
Steps
- 1.Open the LibreOffice download page.
- 2.Check the page has picked your operating system, then select Download.
- 3.Run the installer (administrator rights are needed on Windows).
- 4.Start LibreOffice Calc for spreadsheet work.
- 5.Save as .xlsx if you need to share files with Excel users.
- Choose the latest main version unless your organisation asks for the older, more conservative release.
Official download pagelibreoffice.org
Checked against each maker's own page on 27 September 2026. Trial lengths and editions change; the maker's page is the final word.
What you walk away with
Your certificate for APQP, Control Plan and PPAP
Finish the course, pass the final, and this is the document with your name on it.

Verifiable by anyone
Adds to LinkedIn in one click
QR code on the certificate
Names what you can do
A permanent link
Earned, not attended
Learning is free. The certificate is optional.
Add it now and pay only when you have finished the course, or come back for it later. One-off, US$23.99, with a receipt.
Issued by Wartens Ltd (England and Wales, company no. 15262249) through the EDWartens training portal, as a Certificate of Completion for this self-paced course. Sold in India by Wartens Automation Private Limited. It is not a vendor certification, a university award or a CPD-accredited activity, and it does not certify competence on live equipment. Delivered electronically; see the refund policy.
Why learn with EDWartens
What you get with this course.
- Free from the first lesson to the final assessment.
- Video lessons with written notes and a project.
- An optional certificate that anyone can verify online.
FAQ
Common questions
What is the APQP, Control Plan and PPAP course?
It is a free-to-learn course on the automotive launch discipline. You learn the five APQP phases and gates, how the process flow, PFMEA and control plan fit together, and what a PPAP submission contains. Every worked number comes from data printed in the notes, so you can repeat it in a spreadsheet.
Who is the APQP and PPAP course for?
It is for quality, process, launch and supplier-quality engineers, technicians and students entering automotive manufacturing. You do not need statistics beyond averages. The FMEA, SPC and MSA methods have their own courses and this one shows where they plug in.
Which AIAG manuals and editions does the course follow?
It teaches the ideas in the APQP third edition, the stand-alone Control Plan first edition and the PPAP fourth edition, in its own words. The AIAG pages checked on 1 November 2026 name these as the current editions. No form or table from the manuals is copied, and your customer's own requirements take precedence.
Is this course an AIAG, IATF or customer approval?
No. The course gives you the knowledge used in launch and PPAP work, but its certificate is a verifiable certificate of completion from EDWartens. It is not an AIAG, IATF or customer qualification, and third-party IATF auditors are qualified through IATF-approved bodies.
Do I need special software for the APQP and PPAP course?
No. A spreadsheet such as Excel or LibreOffice Calc is enough for the timing plan, checklists, Ppk and capacity calculations. No paid software is needed. Your customer may require its own portal or forms for real submissions.
How does this course relate to the FMEA and SPC courses?
The FMEA course teaches how to rate risks and choose actions, and the SPC and MSA course teaches control charts, capability and gauge studies. This course takes their outputs and shows where they sit in APQP, the control plan and PPAP. Taking them in any order works.
How long is the course and is it free?
It has about 8.8 hours of video and around 14 hours in total with the notes, worked problems and practice. The modules, notes, practice and the optional project are free to learn. You learn at your own pace.
What certificate does the APQP, Control Plan and PPAP course give?
You get a verifiable certificate of completion once you finish the modules and pass the 15-question final at 60 percent. It carries a unique certificate number, a QR code and a public verification page that shows the course, the modules and the final score.
Is the APQP, Control Plan and PPAP course free in India, and what does the certificate cost?
Yes. Learning costs ₹0 in India: every module, the written notes, the practice tasks and the final assessment, with no card and no trial period. The only paid item is the optional EDWartens Certificate of Completion, ₹499 including GST for this beginner course, paid in rupees through Razorpay, and only if you want it after passing the final assessment.
All course factsHide course facts
- Price
- ₹0, free for good. No trial, no card. Comparable classroom training of this length costs about ₹4,999.
- Who it is for
- Quality, process, launch and supplier-quality engineers, technicians and students who prepare new parts for automotive customers
- Format
- 12 self-paced modules, 8h 50m of video, written notes, a practice task per module and one final assessment.
- Level
- Beginner. Beginner to intermediate. For quality, process, launch and supplier-quality engineers, technicians and students entering automotive manufacturing. No statistics beyond averages is needed; the FMEA, SPC and MSA methods have their own courses and this one shows where they plug in.
- Brand
- Vendor-neutral
- Software
- A spreadsheet (Excel or LibreOffice Calc) for the timing plan, control plan, PPAP checklist and the capacity and Ppk calculations. No paid software is needed.
- Hardware
- None. A drawing and a real or imagined machined or moulded part make the practice more concrete.
- Certificate
- Optional EDWartens Certificate of Completion, ₹499 inclusive of GST for learners in India, verifiable by code. Not a vendor credential.
- Video lessons by
- Young Business Professionals International, Bhavya Mangla, Excedify , Dhawal Thakkar, THORS eLearning Solutions, LEARN & APPLY : Lean and Six Sigma, We Improve Consulting, Quality Inspection, suppliersplatform, Digital E-Learning, ASK Mechnology, CAD Tutorials For Beginners To Advanced, PMC Videos, Thota Krishna Hema, High Skills (independent creators, credited below)
- Language
- English
- Last updated
- 27 September 2026
Pairs well with
PLC programming · FreeSiemens TIA Portal
PLC programming · FreeSiemens TIA Portal in Three Hours
PLC programming · FreeTIA Portal: Build a Machine
Instrumentation · FreeInstrumentation for PLC EngineersMore free courses: Free Six Sigma and quality courses
Learning paths with this course
- Automotive quality engineer · 5 courses
Classroom course, Bangalore
PLC training in Bangalore
The Automation Engineer Program (AEP) is our classroom course in PLC programming and industrial automation, taught in person at our Electronic City centre.
Credits
Who made the video lessons
The video lessons in this course were created by the people below, not by EDWartens. Every lesson streams from its creator's own YouTube channel; EDWartens neither hosts nor sells that footage, and the creators are not affiliated with EDWartens and do not endorse this course. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.
- Young Business Professionals Internationalthe APQP phase series, the control plan, design and process verification plans and run at rate
- Bhavya Manglathe APQP third edition by phase, the Control Plan first edition, control plan types, PPAP, change management and corrective action
- Excedify voice of the customer, the five APQP phases, supplier control and gauge R&R as PPAP evidence
- Dhawal ThakkarAPQP as an automotive project management method, timing plans and gates
- THORS eLearning Solutionsa short introduction to the AIAG and VDA PFMEA
- LEARN & APPLY : Lean and Six Sigmaa worked FMEA on a practical example
- We Improve Consultinga full APQP training run-through
- Quality Inspectionthe APQP process explained end to end
- suppliersplatformthe PPAP masterclass for beginners
- Digital E-Learningthe 18 PPAP documents explained
- ASK Mechnologya longer walk through the PPAP elements
- CAD Tutorials For Beginners To AdvancedPPAP explained as a core tool, including the production run
- PMC Videoswhy advanced product quality planning is worth the effort
- Thota Krishna Hemaa complete guide to APQP
- High Skillsa short APQP walk-through in English
If you are one of these creators and would like a lesson removed or credited differently, write to info@wartens.com.
