Condition monitoring · Free online course

Machinery Fault Diagnosis and Condition Monitoring

The layer that separates a data collector from a diagnostician: what the analyser is doing to your data, how to choose Fmax, lines of resolution and averaging for the fault you are actually hunting, how to read the time waveform, the orbit and the shaft centreline beside the spectrum, how to measure sideband spacing and name the shaft that is modulating, how to place a rolling element bearing on the four stages of failure, and how to write the condition report a planner can schedule a job from.

  • 10 modules
  • 12h 30m of video
  • Advanced
  • English
  • ₹0, free
Machinery Fault Diagnosis and Condition Monitoring course cover

₹0Free for good

Worth ₹7,999 by length and depth against classroom training. It has always been free; that is not a former price.

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Overview

About Machinery Fault Diagnosis and Condition Monitoring

Diagnose machine faults from vibration data: set up an analyser, read spectra and waveforms, and write a condition report.

Machinery Fault Diagnosis and Condition Monitoring is a free, self-paced online course from EDWartens for maintenance and reliability engineers and technicians. It has 10 modules and 12h 30m of video lessons by Mobius Institute, nptelhrd, Turbo mass and others, with written notes and worked problems, a practical project with a document pack and a 15-question final assessment (pass mark 60%). Learning is free with an account; an optional certificate with a public verification code is issued when you pass. Last updated 27 September 2026.

Who it is for: Maintenance and reliability engineers and technicians

This course includes

  • 12h 30m of video lessons
  • 10 modules with written notes and diagrams
  • One final assessment: 15 questions, pass mark 60%
  • Ask-an-engineer support from practising engineers
  • Lifetime access, the course does not expire
  • Optional verifiable certificate when you finish
  1. Step 1 of 3

    Learn the 10 modules

    12h 30m of video lessons, written notes and a practice task per module, at your own pace.

  2. Step 2 of 3

    Pass the final assessment

    15 questions drawn from every module, pass mark 60%, 3 attempts.

  3. Step 3 of 3

    Take the certificate, if you want it

    Optional, paid once, only if you choose it. The course stays free either way.

    See the certificate and its price

A look inside

Machinery Fault Diagnosis and Condition Monitoring: Syllabus at a glance
Syllabus at a glance
Machinery Fault Diagnosis and Condition Monitoring: What you will be able to do
What you will be able to do
Machinery Fault Diagnosis and Condition Monitoring: Tools and credits
Tools and credits

From the lessons

  • An Animated Introduction to Vibration Analysis by Mobius Institute

    How vibration analysis finds a fault

    by Mobius Institute

  • An Animated Introduction to Vibration Analysis Q&A - Mobius Institute

    Setting up the FFT analyser: filters, Fmax and resolution

    by Mobius Institute

  • Vibration Analysis - Averaging and the FFT by Mobius Institute

    Averaging: how many, how much overlap, when to hold the peak

    by Mobius Institute

  • Vibration Analysis - Time Waveform Analysis by Mobius Institute

    What the spectrum hides: waveform, orbit and shaft centreline

    by Mobius Institute

  • Vibration Analysis - Demystifying Modulation by Mobius Institute

    Modulation and sidebands

    by Mobius Institute

  • Mod-01 Lec-13  Envelope Analysis

    Envelope, cepstrum and order analysis

    by nptelhrd

Lesson frames belong to the creators named in the Credits and are shown from YouTube.

What you learn

What you will be able to do

By the end you will be able to:

  • Set Fmax, lines of resolution and averaging for a stated fault
  • Tell a real machine force from an artefact of the settings
  • Read a spectrum, waveform, orbit and shaft centreline together
  • Identify a rolling element bearing defect and its stage
  • Write a one page condition report with evidence and a dated action

How it works

How this course works

  1. Watch the lessons

    Short video lessons, one module at a time, at your own pace.

  2. Read the notes

    Open the Reading tab for the written notes and diagrams of the module.

  3. Check yourself

    Answer the questions to see what stuck before you move on.

  4. Final assessment

    Pass the final once you have been through the modules.

  5. Certificate, if you want oneOptional

    Optional, with a page anyone can use to verify it.

Syllabus

Course content, module by module

In order, at whatever pace suits you. Each module ends with a practice task that builds on the last.

Modules
10
Video lessons
27
Of video
12h 30m
Final questions
15
  1. 01

    How vibration analysis finds a fault

    1 lesson · 41m
  2. 02

    Setting up the FFT analyser: filters, Fmax and resolution

    5 lessons · 46m
  3. 03

    Averaging: how many, how much overlap, when to hold the peak

    4 lessons · 30m
  4. 04

    What the spectrum hides: waveform, orbit and shaft centreline

    3 lessons · 19m
  5. 05

    Modulation and sidebands

    1 lesson · 41m
  6. 06

    Envelope, cepstrum and order analysis

    3 lessons · 2h 36m
  7. 07

    Rolling element bearing faults

    2 lessons · 57m
  8. 08

    Fault signatures: unbalance, misalignment, cracked shaft and looseness

    4 lessons · 3h 35m
  9. Final assessment · 15 questions, pass mark 60%

Project

The course project

Optional practice that ends in the kind of job the course prepares you for, with the documents that go with it.

About 16 hours

Paper-machine dryer section: analyser settings, bearing and gear arithmetic, and a verified repair

Run a diagnosis campaign on the dryer section of a paper machine and the gearboxes that drive it. Compute every forcing frequency from the drive train and the bearing geometry. Choose Fmax, lines, averaging and window for each fault, with the arithmetic shown. Log the measurements. Name each fault from spectrum, waveform and phase. Write the FMEA and the corrective plan for the shut, and verify the repair honestly. You deliver your own procedure, forcing-frequency register, diagnosis report and verification record. The sample pack shows what a condition-monitoring contractor hands a mill.

This project at a glance
  1. 7documents in the pack
  2. 8steps to follow
  3. 5things to hand in
  4. 16 hof work, at your pace

Sample document pack, 7 documents, filled in for the scenario

  • ProcedureMeasurement Procedure: Dryer Section and Sectional-Drive Gearboxes, PM-3
  • RegisterMeasurement Point and Forcing-Frequency Register: Dryer Group 3 and Cylinders 12 to 22
  • RegisterMeasurement Log: Campaign of 18 to 20-May-2026, Dryer Group 3
  • FMEAFMEA: Dryer-Section Drive Train and Cylinder Bearings, PM-3
  • ReportDiagnosis Report: Dryer Group 3 Gearbox and Cylinders 12 to 22, May 2026
  • PlanCorrective Action Plan: June 2026 Shut, Dryer Group 3
  • Test reportPost-Repair Verification: Dryer Group 3 Gearbox, Cylinder 14 and Felt Roll FR3-1, June 2026

Read inside the course and download as a workbook. The project is optional practice, marked when you submit it; the certificate needs only the modules and the final assessment.

Tools

Software, hardware and lessons

Software

None required. A vibration analyser or data collector if your employer has one.

Hardware

None required. Access to one running machine, its nameplate and its bearing part numbers makes the practice tasks worth far more.

Who it is for

Advanced. Best after a basic vibration or maintenance course. You should already be comfortable reading a spectrum, working in mm/s and finding running speed from a nameplate.

Video lessons by

  • Mobius Institute
  • nptelhrd
  • Turbo mass
  • Machinery Fault Diagnosis And Signal Processing

Independent creators, credited in full under Credits.

Software you need

Nothing to install

A vibration analyser or data collector helps if your employer has one.

What you walk away with

Your certificate for Machinery Fault Diagnosis and Condition Monitoring

Finish the course, pass the final, and this is the document with your name on it.

Sample Wartens Certificate of Completion for Machinery Fault Diagnosis and Condition Monitoring, issued through the EDWartens training portal
Sample. The issued certificate carries your name, your final score, a unique certificate ID and its own QR code.
  • Verifiable by anyone

  • Adds to LinkedIn in one click

  • QR code on the certificate

  • Names what you can do

  • A permanent link

  • Earned, not attended

Learning is free. The certificate is optional.

Add it now and pay only when you have finished the course, or come back for it later. One-off, US$44.99, with a receipt.

Issued by Wartens Ltd (England and Wales, company no. 15262249) through the EDWartens training portal, as a Certificate of Completion for this self-paced course. Sold in India by Wartens Automation Private Limited. It is not a vendor certification, a university award or a CPD-accredited activity, and it does not certify competence on live equipment. Delivered electronically; see the refund policy.

Why learn with EDWartens

What you get with this course.

  • Free from the first lesson to the final assessment.
  • Video lessons with written notes and a project.
  • An optional certificate that anyone can verify online.

FAQ

Common questions

Who is the Machinery Fault Diagnosis and Condition Monitoring course for?

Maintenance, mechanical and reliability engineers, and condition monitoring technicians who already collect data on a route and want to stop handing the interpretation to somebody else. It assumes you have seen a spectrum before.

Do I need an analyser or any software?

No. Every module can be studied on a phone or a laptop, and the practice tasks are done with a nameplate, a bearing data sheet and a pen. If your employer has a data collector, run the practice tasks on a real machine and the course is worth several times more.

What should I know before I start?

Running speed, mm/s, and what a spectrum is. If those are new, do a basic vibration or maintenance course first. This one starts at the analyser setup and goes through to bearing damage and reporting.

Does this make me a certified vibration analyst?

No. Category certification under ISO 18436-2 is issued by training and examination bodies that run their own courses and their own exams, and EDWartens is not one of them and is not affiliated with any of them. Treat this course as preparation and background reading. What EDWartens issues is its own Certificate of Completion, and it is described as nothing more than that.

Does it cover oil analysis, thermography and motor current analysis?

No. The video lessons in this course are vibration based. Oil and wear debris analysis, thermography, ultrasound and motor current signature analysis are named in the notes as the other legs of a condition monitoring programme, but they are not taught here.

Is the Machinery Fault Diagnosis and Condition Monitoring course really free?

Yes. Every module, every practice task and every assessment. You create an account so that your progress is saved and the assessments can be marked. The certificate is the only paid item, and only if you want one.

What certificate does the Machinery Fault Diagnosis and Condition Monitoring course give?

An EDWartens Certificate of Completion, issued when you have finished every module and passed the final at 60 per cent, with a verification code anyone can check. It is not a vendor credential and is never described as one.

Who made the video lessons in the Machinery Fault Diagnosis and Condition Monitoring course?

Mobius Institute, on their own YouTube channel, and they are credited at the foot of this page. EDWartens did not make the videos, does not host or sell them, and is not affiliated with Mobius Institute. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.

Is the Machinery Fault Diagnosis and Condition Monitoring course free in India, and what does the certificate cost?

Yes. Learning costs ₹0 in India: every module, the written notes, the practice tasks and the final assessment, with no card and no trial period. The only paid item is the optional EDWartens Certificate of Completion, ₹999 including GST for this advanced course, paid in rupees through Razorpay, and only if you want it after passing the final assessment.

All course facts
Price
₹0, free for good. No trial, no card. Comparable classroom training of this length costs about ₹7,999.
Who it is for
Maintenance and reliability engineers and technicians
Format
10 self-paced modules, 12h 30m of video, written notes, a practice task per module and one final assessment.
Level
Advanced. Advanced. Best after a basic vibration or maintenance course. You should already be comfortable reading a spectrum, working in mm/s and finding running speed from a nameplate.
Brand
Vendor-neutral
Software
None required. A vibration analyser or data collector if your employer has one.
Hardware
None required. Access to one running machine, its nameplate and its bearing part numbers makes the practice tasks worth far more.
Certificate
Optional EDWartens Certificate of Completion, ₹999 inclusive of GST for learners in India, verifiable by code. Not a vendor credential.
Video lessons by
Mobius Institute, nptelhrd, Turbo mass, Machinery Fault Diagnosis And Signal Processing (independent creators, credited below)
Language
English
Last updated
27 September 2026

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Credits

Who made the video lessons

The video lessons in this course were created by the people below, not by EDWartens. Every lesson streams from its creator's own YouTube channel; EDWartens neither hosts nor sells that footage, and the creators are not affiliated with EDWartens and do not endorse this course. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.

  • Mobius Institutethe short technique lessons behind modules 2 to 4: analyser settings, filters and the FFT, spectral resolution and its limits, averaging, overlap percentage, peak hold, time waveform analysis, orbit plots and the shaft centreline diagram
  • Mobius Institute webinarsthe long sessions the course is built around: the animated introduction to vibration analysis and its question and answer session, the modulation and sidebands session, and the bearing failure analysis session
  • nptelhrd8 lessons in "Envelope, cepstrum and order analysis", "Fault signatures: unbalance, misalignment, cracked shaft and looseness" and "Phase, resonance, trending and the condition report"
  • Turbo mass2 lessons in "Phase, resonance, trending and the condition report"
  • Machinery Fault Diagnosis And Signal Processinga lesson in "Phase, resonance, trending and the condition report"

If you are one of these creators and would like a lesson removed or credited differently, write to info@wartens.com.