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Free maintenance and reliability courses with certificate

Free maintenance and condition monitoring courses: vibration analysis, machinery fault diagnosis, infrared thermography, predictive maintenance with machine learning, OEE and TPM, and pneumatics and hydraulics.

9 courses · 115 modules · 108h 32m of video · Updated 27 September 2026
Vibration Analysis Training course cover
FreeCondition monitoringIntermediate

Vibration Analysis Training

Condition monitoring for rotating machines, worked the way a route is actually walked: units and running speed, analyser setup and averaging, then reading the spectrum, the time waveform, the orbit and the shaft centreline, and separating unbalance, misalignment, looseness, resonance, bearing faults and sidebands. It ends where the job ends, with ISO 10816 limits, ISO 1940 balance grades, a field balance and a findings note.

  • Set Fmax, lines of resolution and averages for a machine at a known running speed
  • Read a spectrum peak by peak and name each one as 1x, a harmonic, sub-synchronous or non-synchronous
  • Separate unbalance, misalignment and looseness using 1x, 2x, axial amplitude and phase readings
14 modules 11h 6mView course
Machinery Fault Diagnosis and Condition Monitoring course cover
FreeCondition monitoringAdvanced

Machinery Fault Diagnosis and Condition Monitoring

The layer that separates a data collector from a diagnostician: what the analyser is doing to your data, how to choose Fmax, lines of resolution and averaging for the fault you are actually hunting, how to read the time waveform, the orbit and the shaft centreline beside the spectrum, how to measure sideband spacing and name the shaft that is modulating, how to place a rolling element bearing on the four stages of failure, and how to write the condition report a planner can schedule a job from.

  • Choose Fmax, lines of resolution and averaging for the fault you are hunting, and show the arithmetic
  • Spot a peak that is an artefact of the analyser settings rather than a real machine force
  • Read the time waveform, the orbit and the shaft centreline alongside the spectrum
10 modules 12h 30mView course
Infrared Thermography Training course cover
FreeCondition monitoringBeginner

Infrared Thermography Training

A short, practical foundation in thermal imaging for plant work: what the camera actually measures and what it never sees, emissivity and reflected apparent temperature, loaded electrical surveys and three-phase comparison, motors and bearings and couplings, building envelope and lagging and moisture, solar PV hot cells and substrings, and the route survey and written finding that turn a pretty picture into a work order.

  • Set emissivity and reflected apparent temperature, and recognise when a shiny surface has made a reading worthless
  • Plan a loaded electrical survey, record load and ambient with every image, and work safely with an authorised electrician
  • Classify a hot joint by comparing it with the same connection on the other two phases
6 modules 2h 17mView course
Reliability Engineering: RCM, Root Cause Analysis, Weibull course cover
FreeCondition monitoringIntermediate

Reliability Engineering: RCM, Root Cause Analysis, Weibull

The reliability engineer's toolkit for plants, utilities and oil and gas: failure rate, MTBF and availability, failure patterns and the P-F curve, criticality, equipment FMECA, the seven questions of reliability-centred maintenance with task selection and failure-finding intervals, root cause analysis with 5 Whys, fishbones, logic trees and fault trees, Weibull analysis by hand and in Python, block diagrams, spares, bad actors, precision maintenance and KPIs.

  • Calculate MTBF, MTTR, failure rate, reliability and availability from plant failure records
  • Explain the six failure patterns and set on-condition intervals from the P-F interval
  • Rank assets by criticality and write an equipment FMECA with severity read first
15 modules 8h 56mView course
Maintenance Planning, Scheduling and CMMS with SAP PM course cover
FreeMaintenanceBeginner

Maintenance Planning, Scheduling and CMMS with SAP PM

The work management skills a maintenance planner is hired for: maintenance strategies, asset hierarchy and criticality (ISO 14224), the work-order lifecycle, job planning and work packs, weekly scheduling, backlog and KPIs such as MTBF, MTTR and schedule compliance, spares and kitting, PM programmes, a hands-on open-source CMMS, and SAP PM technical objects, notifications, orders and maintenance plans.

  • Choose a maintenance strategy per asset and explain how planning raises wrench time
  • Build an asset hierarchy on the ISO 14224 taxonomy and rank assets by criticality
  • Screen work requests, rank the backlog with a priority index and close orders with failure codes
14 modules 9h 58mView course
Pumps, Compressors and Rotating Equipment course cover
FreeMaintenanceIntermediate

Pumps, Compressors and Rotating Equipment

The machinery side of a process plant, taught the way a rotating equipment engineer uses it: how centrifugal pumps build head, pump and system curves, NPSH and cavitation, affinity laws and pump selection, API 610 pump types, positive displacement pumps, mechanical seals and API 682 seal plans, bearings and lubrication, installation and shaft alignment, reciprocating, screw and centrifugal compressors, surge, and commissioning, testing and troubleshooting.

  • Convert pressure to head, work hydraulic and shaft power, and read a centrifugal pump's parts and curves
  • Build a system curve and find the operating point for one pump and for pumps in parallel and series
  • Calculate NPSH available and judge the margin against NPSH3 at the worst case
14 modules 15h 38mView course
Predictive Maintenance with Machine Learning course cover
FreeAI and machine learningIntermediate

Predictive Maintenance with Machine Learning

The industrial AI application with a budget behind it, built end to end: failure modes and what each sensor sees, signals to condition indicators, anomaly detection on normal data, fault classification, deep learning on windows, remaining useful life on NASA's run-to-failure engines, and the alerting and deployment that decide whether anyone acts.

  • Choose the sensor by the warning time you need, and name the failure mode from its spectrum
  • Turn windows into condition indicators — kurtosis, band energies, envelope peaks — and rank them
  • Build a per-asset anomaly detector on healthy data with a threshold and persistence that stop alert floods
12 modules 9h 46mView course
Lean Manufacturing, OEE and TPM course cover
FreeManufacturing excellenceBeginner

Lean Manufacturing, OEE and TPM

The shop-floor half of manufacturing excellence, built in the order a line is actually improved: value and the eight wastes, gemba walks and bottlenecks, lead time and takt time, value stream mapping, flow and cells, pull and kanban sizing, standard work and 5S. Then the two numbers a plant manager is judged on. OEE calculated from a real shift, the six big losses behind it, quick changeover, and total productive maintenance through its eight pillars and twelve implementation steps.

  • Calculate availability, performance, quality and OEE from one shift of real line data
  • Split a shift of downtime across the six big losses and name the one costing most
  • Draw a current-state value stream map with observed data boxes, then a future state you can reach
15 modules 10h 47mView course
Industrial Pneumatics and Hydraulics course cover
FreeFluid powerBeginner

Industrial Pneumatics and Hydraulics

A beginner course in pneumatics and hydraulics: read symbols, size cylinders, simulate in FluidSIM. Free to learn; the certificate is optional and paid.

  • Compare pneumatics and hydraulics and prepare air correctly
  • Select and size cylinders, valves and vacuum
  • Design direct, indirect, logic and sequencing circuits and simulate them
15 modules 27h 34mView course

Compare the Maintenance and condition monitoring courses

CourseLevelModulesVideoBrand
Vibration Analysis TrainingIntermediate1411h 6mVendor-neutral
Machinery Fault Diagnosis and Condition MonitoringAdvanced1012h 30mVendor-neutral
Infrared Thermography TrainingBeginner62h 17mVendor-neutral
Reliability Engineering: RCM, Root Cause Analysis, WeibullIntermediate158h 56mVendor-neutral
Maintenance Planning, Scheduling and CMMS with SAP PMBeginner149h 58mVendor-neutral
Pumps, Compressors and Rotating EquipmentIntermediate1415h 38mVendor-neutral
Predictive Maintenance with Machine LearningIntermediate129h 46mVendor-neutral
Lean Manufacturing, OEE and TPMBeginner1510h 47mVendor-neutral
Industrial Pneumatics and HydraulicsBeginner1527h 34mVendor-neutral

Why learn Maintenance and condition monitoring in India

Unplanned downtime is one of the largest avoidable costs in industry. Plants are moving from fixing breakdowns to predicting them, which calls for technicians and engineers who can read vibration and thermal data and run a structured maintenance programme.

How to choose

Start with Vibration Analysis Training, then Machinery Fault Diagnosis and Condition Monitoring. Infrared Thermography adds the electrical and thermal side.

Predictive Maintenance with Machine Learning suits engineers who already write some Python. Lean Manufacturing, OEE and TPM puts maintenance inside the production numbers managers watch.

Questions

Is this vibration analyst certification (ISO 18436)?
No. The courses teach the skills; certification bodies run their own exams.
Where do I start?
Vibration Analysis Training, then Machinery Fault Diagnosis.
Is predictive maintenance with AI covered?
Yes, with Python machine learning on run-to-failure data.
Is it free, and is there a certificate?
Every lesson, note and assessment is free. The EDWartens certificate is optional and paid, and you can finish without it.

Classroom course, Bangalore

PLC training in Bangalore

The Automation Engineer Program (AEP) is our classroom course in PLC programming and industrial automation, taught in person at our Electronic City centre.