Manufacturing excellence · Free online course
Lean Manufacturing, OEE and TPM
The shop-floor half of manufacturing excellence, built in the order a line is actually improved: value and the eight wastes, gemba walks and bottlenecks, lead time and takt time, value stream mapping, flow and cells, pull and kanban sizing, standard work and 5S. Then the two numbers a plant manager is judged on. OEE calculated from a real shift, the six big losses behind it, quick changeover, and total productive maintenance through its eight pillars and twelve implementation steps.
- 15 modules
- 10h 47m of video
- Beginner
- English
- ₹0, free

₹0Free for good
Worth ₹5,999 by length and depth against classroom training. It has always been free; that is not a former price.
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Overview
About Lean Manufacturing, OEE and TPM
Learn lean manufacturing on the shop floor: calculate OEE, map a value stream, size a kanban loop and set up TPM.
Lean Manufacturing, OEE and TPM is a free, self-paced online course from EDWartens for production, industrial and maintenance engineers. It has 15 modules and 10h 47m of video lessons by IIT Roorkee July 2018, Shakehand with Life, Academic Gain Tutorials, with written notes and worked problems, a practical project with a document pack and a 15-question final assessment (pass mark 60%). Learning is free with an account; an optional certificate with a public verification code is issued when you pass. Last updated 27 September 2026.
Who it is for: Production, industrial and maintenance engineers
This course includes
- 10h 47m of video lessons
- 15 modules with written notes and diagrams
- One final assessment: 15 questions, pass mark 60%
- Ask-an-engineer support from practising engineers
- Lifetime access, the course does not expire
- Optional verifiable certificate when you finish
- Step 1 of 3
Learn the 15 modules
10h 47m of video lessons, written notes and a practice task per module, at your own pace.
- Step 2 of 3
Pass the final assessment
15 questions drawn from every module, pass mark 60%, 3 attempts.
- Step 3 of 3
Take the certificate, if you want it
Optional, paid once, only if you choose it. The course stays free either way.
See the certificate and its price
A look inside



From the lessons

Lean: value, the five principles and the eight wastes
by Academic Gain Tutorials

Seeing the waste: gemba, 5G and bottlenecks
by IIT Roorkee July 2018

Value stream mapping
by IIT Roorkee July 2018

Pull systems and levelling the workload
by IIT Roorkee July 2018

Standard work, 5S and visual control
by IIT Roorkee July 2018

The six big losses and quick changeover
by Academic Gain Tutorials
Lesson frames belong to the creators named in the Credits and are shown from YouTube.
What you learn
What you will be able to do
By the end you will be able to:
- Calculate availability, performance, quality and OEE from a shift of data
- Sort downtime into the six big losses
- Draw a current-state value stream map and propose a future state
- Calculate takt time and size a kanban loop
- Plan a quick changeover exercise using SMED
How it works
How this course works
Watch the lessons
Short video lessons, one module at a time, at your own pace.
Read the notes
Open the Reading tab for the written notes and diagrams of the module.
Check yourself
Answer the questions to see what stuck before you move on.
Final assessment
Pass the final once you have been through the modules.
Certificate, if you want oneOptional
Optional, with a page anyone can use to verify it.
Syllabus
Course content, module by module
In order, at whatever pace suits you. Each module ends with a practice task that builds on the last.
- Modules
- 15
- Video lessons
- 49
- Of video
- 10h 47m
- Final questions
- 15
- 01
Lean: value, the five principles and the eight wastes
4 lessons · 34m - 02
The Toyota Production System and how lean grew
4 lessons · 41m - 03
Seeing the waste: gemba, 5G and bottlenecks
4 lessons · 39m - 04
Lead time, takt time and cycle time
2 lessons · 44m - 05
Value stream mapping
3 lessons · 43m - 06
Continuous flow, cells and single-piece flow
3 lessons · 37m - 07
Pull systems and levelling the workload
3 lessons · 1h 11m - 08
Kanban: how the cards work and how many you need
4 lessons · 1h 9m Final assessment · 15 questions, pass mark 60%
Project
The course project
Optional practice that ends in the kind of job the course prepares you for, with the documents that go with it.
About 14 hours
OEE from 59 to 70 % on a 12,000 bph bottling line: charter, Pareto, SMED and autonomous maintenance
Run an OEE improvement project on a PET bottling line at a beverage plant. Compute the baseline availability, performance and quality from a month of shift data. Map the value stream and the downtime by cause, and rank the six big losses. Cut the changeover with a SMED study. Put autonomous maintenance on the filler, with a standard the operators can follow. Audit 5S, and prove the new OEE with the same arithmetic. You deliver your own charter, downtime register, loss report and standard work. The sample pack shows what a lean consultant leaves behind at a plant.
- 7documents in the pack
- 8steps to follow
- 6things to hand in
- 14 hof work, at your pace
Sample document pack, 7 documents, filled in for the scenario
- PlanProject Charter: OEE Improvement, PET Line 2, Silverline Beverages Dubai
- RegisterValue Stream Map Data and Downtime Register: Line 2, August 2026
- ReportLoss Analysis and SMED Study Report, with the October 2026 Result
- ProcedureStandards: Filler Autonomous-Maintenance CIL Standard and Changeover Standard Work
- Register5S Audit: Line 2 Areas, Audit 1 (10-Sep-2026) and Audit 2 (28-Oct-2026)
- RegisterAbnormality Tag Register: Filler and Blow-Moulder Initial Clean, 21-Sep-2026
- Training recordTraining Record: Operators, Technicians and Supervisors, Line 2
Read inside the course and download as a workbook. The project is optional practice, marked when you submit it; the certificate needs only the modules and the final assessment.
Tools
Software, hardware and lessons
Software
None required. A spreadsheet for the OEE, takt time and kanban arithmetic.
Hardware
None. A stopwatch or a phone timer and a notebook for the line observations.
Who it is for
Beginner. No prior lean, quality or maintenance training is assumed. It sits naturally after any PLC or SCADA course, because the loss data OEE is built from comes off that layer.
Video lessons by
- IIT Roorkee July 2018
- Shakehand with Life
- Academic Gain Tutorials
Independent creators, credited in full under Credits.
Software you need
What to download, where from, what it costs and how to install it. Every link goes to the maker's own site, never a mirror.
Nothing to install
A spreadsheet is enough for the OEE, takt time and kanban arithmetic.
Optional
Useful, not needed to finish the course.
- 01Free
LibreOffice
The Document Foundation
- Runs on
- Windows 10 or 11, macOS 11 or newer (Intel or Apple silicon), Linux
- Account
- None needed
- Size
- up to 1.5 GB of disk space on Windows
LibreOffice is free, open-source software under the Mozilla Public License 2.0, for any use including business. Calc is its spreadsheet.
Steps
- 1.Open the LibreOffice download page.
- 2.Check the page has picked your operating system, then select Download.
- 3.Run the installer (administrator rights are needed on Windows).
- 4.Start LibreOffice Calc for spreadsheet work.
- 5.Save as .xlsx if you need to share files with Excel users.
- Choose the latest main version unless your organisation asks for the older, more conservative release.
Official download pagelibreoffice.org
Checked against each maker's own page on 27 September 2026. Trial lengths and editions change; the maker's page is the final word.
What you walk away with
Your certificate for Lean Manufacturing, OEE and TPM
Finish the course, pass the final, and this is the document with your name on it.

Verifiable by anyone
Adds to LinkedIn in one click
QR code on the certificate
Names what you can do
A permanent link
Earned, not attended
Learning is free. The certificate is optional.
Add it now and pay only when you have finished the course, or come back for it later. One-off, US$23.99, with a receipt.
Issued by Wartens Ltd (England and Wales, company no. 15262249) through the EDWartens training portal, as a Certificate of Completion for this self-paced course. Sold in India by Wartens Automation Private Limited. It is not a vendor certification, a university award or a CPD-accredited activity, and it does not certify competence on live equipment. Delivered electronically; see the refund policy.
Why learn with EDWartens
What you get with this course.
- Free from the first lesson to the final assessment.
- Video lessons with written notes and a project.
- An optional certificate that anyone can verify online.
FAQ
Common questions
Do I need any software, a licence or a plant of my own?
No. A spreadsheet does all the arithmetic, and a stopwatch or phone timer does the rest. Every practice task has a worked version you can follow on paper if you are not currently on a shop floor.
What do I need to know before starting?
Nothing about lean. If you have done any PLC or SCADA course the OEE modules will feel closer to home, because the downtime and count data usually comes off that layer, but it is not required.
Is this the same as a Lean Six Sigma belt or a JIPM TPM award?
No. This is preparation, not certification. Lean Six Sigma belts are issued by bodies such as ASQ and by training providers under their own schemes, and TPM Excellence Awards are issued by the Japan Institute of Plant Maintenance. This course covers much of the same ground and none of their examinations, and EDWartens does not represent them.
Is the Lean Manufacturing, OEE and TPM course really free?
Yes. Every module, practice task and assessment. You create an account so your progress is saved and the assessments can be marked. The certificate is the only optional paid item.
What certificate does the Lean Manufacturing, OEE and TPM course give?
An EDWartens Certificate of Completion, issued when you have finished every module and passed the final assessment at 60 per cent, with a verification code anyone can check. It is not a vendor credential and is never described as one.
Who made the video lessons in the Lean Manufacturing, OEE and TPM course?
The creators named in the Credits block at the foot of this page, on their own YouTube channels. EDWartens did not make the videos and the creators are not affiliated with EDWartens. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.
Will this help me move from maintenance into continuous improvement?
That is who it is written for. The engineer who already fixes breakdowns is the one who can tie line data to loss categories, and OEE and TPM literacy is the usual gate for continuous improvement and shift-in-charge roles at auto, FMCG and electronics plants.
How long does the Lean Manufacturing, OEE and TPM course take?
About fifteen to sixteen hours of study across fourteen content modules and a final, which most learners spread over four or five weeks. The practice tasks add more if you do them on a real line, and they are where the value is.
Is the Lean Manufacturing, OEE and TPM course free in India, and what does the certificate cost?
Yes. Learning costs ₹0 in India: every module, the written notes, the practice tasks and the final assessment, with no card and no trial period. The only paid item is the optional EDWartens Certificate of Completion, ₹499 including GST for this beginner course, paid in rupees through Razorpay, and only if you want it after passing the final assessment.
All course factsHide course facts
- Price
- ₹0, free for good. No trial, no card. Comparable classroom training of this length costs about ₹5,999.
- Who it is for
- Production, industrial and maintenance engineers
- Format
- 15 self-paced modules, 10h 47m of video, written notes, a practice task per module and one final assessment.
- Level
- Beginner. Beginner. No prior lean, quality or maintenance training is assumed. It sits naturally after any PLC or SCADA course, because the loss data OEE is built from comes off that layer.
- Brand
- Vendor-neutral
- Software
- None required. A spreadsheet for the OEE, takt time and kanban arithmetic.
- Hardware
- None. A stopwatch or a phone timer and a notebook for the line observations.
- Certificate
- Optional EDWartens Certificate of Completion, ₹499 inclusive of GST for learners in India, verifiable by code. Not a vendor credential.
- Video lessons by
- IIT Roorkee July 2018, Shakehand with Life, Academic Gain Tutorials (independent creators, credited below)
- Language
- English
- Last updated
- 27 September 2026
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Credits
Who made the video lessons
The video lessons in this course were created by the people below, not by EDWartens. Every lesson streams from its creator's own YouTube channel; EDWartens neither hosts nor sells that footage, and the creators are not affiliated with EDWartens and do not endorse this course. What EDWartens wrote is the study plan, the notes, the practice tasks and the assessments.
- IIT Roorkee July 2018the NPTEL Toyota Production System lectures: eliminating waste, lean manufacturing, lead time, value stream mapping, continuous flow, pull, levelling, kanban and its calculation, standardisation of task and lean implementation
- Shakehand with Lifethe TPM series: what TPM is, how it evolved, the eight pillars, what OEE is, how to calculate OEE with a worked example, and the twelve implementation steps
- Academic Gain Tutorialsthe lean tools glossary and the longer explainers: lean principles, what value is, the eight wastes, 5G, bottleneck analysis, takt time, SMED, poka-yoke, jidoka, the six big losses, 5S, kaizen, PDCA and focused improvement
If you are one of these creators and would like a lesson removed or credited differently, write to info@wartens.com.